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Ethylene Oxide
1-Basic Information on Ethylene Oxide
2-Health Effects of Ethylene Oxide
3-First Aid for Exposure to Ethylene Oxide
4-Working Safely with Ethylene Oxide
5-Personal Protective Equipment Information for Ethylene Oxide
6-International Hazard Classifications for Ethylene Oxide
7-Source of Information on Ethylene Oxide
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4-Working Safely with Ethylene Oxide

What is the American Conference of Governmental Industrial Hygienists (ACGIH) recommended exposure limit for Ethylene Oxide?
What are the fire and explosion dangers associated with Ethylene Oxide?
Is Ethylene Oxide stable when exposed to air, moisture, or heat?
Are there any conditions to avoid when using Ethylene Oxide?
Does Ethylene Oxide have an odour threshold (at what level can I smell it)?
Is the odour of Ethylene Oxide reliable as a warning property?
How can I work with Ethylene Oxide safely?
What can be done to control hazardous conditions?


What is the American Conference of Governmental Industrial Hygienists (ACGIH) recommended exposure limit for Ethylene Oxide?

TIME-WEIGHTED AVERAGE (TLV-TWA): 1 ppm - Carcinogenicity Designation A2

TLV Basis - CRITICAL EFFECT(S): Cancer; Reproductive.

CARCINOGENICITY DESIGNATION A2 - Suspected Human Carcinogen: Substance is carcinogenic in laboratory animals under conditions that are considered relevant to worker exposure. Available human studies are conflicting or insufficient to confirm an increased risk of cancer in exposed humans. Worker exposure to an A2 carcinogen should be controlled to levels as low as reasonably achievable below the TLV.

NOTE: In many jurisdictions, exposure limits are similar to the ACGIH TLVs. The manner in which exposure limits are established, interpreted, and implemented can vary. Some jurisdictions have specific regulations requiring worksite programs for ethylene oxide. Obtain detailed information from the appropriate government agency in each jurisdiction.

What are the fire and explosion dangers associated with Ethylene Oxide?

Extremely flammable gas (above 10 deg C) or liquid (below 10 deg C) that will readily ignite at room temperature. Liquid can accumulate static charge by splashing or agitation. Gas can be ignited by a static charge. Solutions containing greater than 4 wt% ethylene oxide (EO) are flammable. The gas is slightly heavier than air and can travel a considerable distance to a source of ignition and flash back to a leak or open container.

Explosive decomposition may occur. The gas forms explosive mixtures with air over an extremely wide range. Although the gas itself has a high minimum ignition energy (approximately 1000 millijoules), air mixtures have an extremely low minimum ignition energy (0.06 millijoules) and easily ignite. Once ignited, pure liquid EO will burn explosively at or below the surface and a propagating flame may be produced.

The heat of a fire may cause spontaneous polymerization, which can cause containers to rupture violently. EO can burn in sealed containers if ignited. Under fire conditions, an EO pipeline may undergo internal decomposition. Explosions will occur if gas or vapours are ignited in a confined area.

Is Ethylene Oxide stable when exposed to air, moisture, or heat?

Normally stable. EO can decompose at high temperatures (approx. 500 deg C). The decomposition temperature decreases with increased volume and pressure.

Are there any conditions to avoid when using Ethylene Oxide?

Sparks, static discharge, open flames, heat, other ignition sources and contamination (including air, oxygen or reactive impurities).

Does Ethylene Oxide have an odour threshold (at what level can I smell it)?

Wide range reported; 0.82 to 690 ppm. The range of acceptable values is 257 to 690 ppm (detection); 493 (recognition).

Is the odour of Ethylene Oxide reliable as a warning property?

The warning properties are POOR - odour threshold is more than 400 times the TLV.

How can I work with Ethylene Oxide safely?

EO is a VERY TOXIC (CANCER HAZARD, MUTAGEN), COMPRESSED, EXTREMELY FLAMMABLE GAS. EO is also DANGEROUSLY REACTIVE. Before handling, it is extremely important that engineering controls are operating and that protective equipment requirements and personal hygiene measures are being followed. Control access to designated handling area. Post appropriate warning signs. Only authorized personnel should have access to EO. They should be properly trained regarding its hazards and its safe use. Maintenance and emergency personnel should be advised of potential hazards.

Prevent release of gas into workplace air. Closed handling systems for processes involving EO should be used. To reduce the fire/explosion hazard, consider the use of an inert gas in the container or storage vessel. If a closed handling system is not possible, use in smallest possible amounts in appropriate labelled, containment devices (e.g. fume hood). Containment devices should be made of smooth, unbreakable, compatible material. Maintain containment devices at appropriate air flow and negative pressure. Check regularly.

Eliminate all ignition sources (e.g. sparks, open flames, hot surfaces). Keep away from heat. Post "NO SMOKING" signs. It is very important to keep areas where EO is used clear of other materials which can burn (e.g. cardboard, sawdust).

Immediately report leaks or ventilation failures. Unprotected persons should avoid all contact with EO and contaminated equipment. If EO is released, immediately put on a suitable respirator and leave the area until the severity of the release is determined. In case of leaks or spills, escape-type respiratory protective equipment should be available in the work area. EO is extremely reactive. Prevent exposure to elevated temperatures and absolutely no contact with even trace amounts of incompatible materials. Do not use with incompatible materials such as oxidizing agents, acids, bases and alcohols.

Use non-sparking ventilation systems, approved explosion-proof equipment and intrinsically safe electrical systems in areas of use. Consider the installation of leak and fire detection equipment along with a suitable, automatic fire suppression system. Keep aisles and exits free of obstruction. Do not use near welding operations, flames or hot surfaces. Do not perform any welding, cutting, soldering, drilling or other hot work on an empty vessel, container or piping until it has been thoroughly decontaminated. To prevent sparking, generously wet hard surfaces before they are chipped, ground, etc, in potentially hazardous areas. Do not heat compressed gas cylinders. Inspect cylinders for leaks before handling. During transfer operations, cylinders and vessels should be electrically grounded and bonded to prevent the build-up of a static charge. Leave cylinder cap on cylinder until cylinder is secured and ready for use. Always secure cylinders to a wall, rack or other solid structure in an upright position. Do not handle cylinders with oily hands. Regularly check cylinders for evidence of corrosion or leakage. Make sure cylinders are labelled clearly. Use the appropriate pressure regulator. Ensure equipment is compatible with cylinder pressure and contents. Follow supplier recommendations.

Before connecting the cylinder for use, make sure that back feed from the system into the cylinder is prevented. Suck-back into cylinder may cause explosion. Prevent cylinder entry tube from being inserted in a liquid or gas without a vacuum-break or other protective device.

Avoid damaging cylinders. Do not open cylinder if damaged. Never use excessive force when opening. Open cylinder valve slowly to prevent rapid decompression and damage to valve seat. Keep cylinder valves clean and free from contaminants. Make sure valves on gas cylinders are fully opened when gas is used. Open and shut valves at least once a day, while cylinder is in use, to avoid valve 'freezing'. Shut flow off at cylinder valve and not just at the regulator after use. Replace outlet caps or plugs and cylinder caps as soon as cylinder is disconnected from equipment.

Keep empty cylinders under slightly positive pressure. Do not use cylinders as rollers or for any other purpose than to contain the gas as supplied. Move cylinders by hand truck or cart designed for that purpose. Do not drop cylinders or permit them to bang against each other. Do not lift cylinders by the cap or with a lifting magnet.

Follow handling precautions on Material Safety Data Sheet. Have suitable emergency equipment for fires and leaks readily available. Practice good housekeeping. Maintain handling equipment. Comply with applicable regulations.

What can be done to control hazardous conditions?

Engineering control methods to reduce hazardous exposures are preferred. Methods include mechanical ventilation (local exhaust), process or personnel enclosure, control of the process conditions and process modification (e.g. substitution of a less hazardous material). Administrative controls and personal protective equipment may also be required.

Because of the high potential hazard associated with EO, stringent control measures such as enclosure (closed handling systems) are recommended. A combined sterilization/aeration facility should be used wherever possible. To reduce the fire hazard, consider the use of an inert gas in the handling system. Use non-sparking, grounded ventilation system separate from other exhaust ventilation systems. Exhaust directly to the outside. Supply sufficient replacement air to make up for air removed by exhaust systems. Use approved explosion-proof equipment and intrinsically safe electrical systems in areas of use. Consider the installation of leak and fire detection equipment along with a suitable, automatic fire suppression system.

Document last updated on January 15, 2003

Copyright ©1997-2008 Canadian Centre for Occupational Health & Safety


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