An operator should inspect the forklift truck every day before using or before each shift.

The operator should carry out a visual check ("circle" check) before starting the forklift. After completing the visual pre-start check, the operator should do an operational pre-use check.

• General condition and cleanliness.
• Floor -- clear of objects that could cause an accident.
• Overhead -- no obstructions.
• Nearby objects to avoid as you drive away.
• Fire extinguisher -- present and charged.
• Engine oil level, fuel level, radiator water level (LPG, gas and diesel forklifts).
• Battery -- fully charged; check cables for exposed wires; battery plug connections not loose, worn or dirty; vent caps not clogged; electrolyte levels in cells; holddowns or brackets keep battery securely in place.
• Bolts, nuts, guards, chains, or hydraulic hose reels not damaged, missing or loose.
• Wheels and tires -- check for wear, damage, and air pressure, if pneumatic tires.
• Forks -- forks not bent; no cracks present; positioning latches in good working condition; carriage teeth not broken, chipped or worn.
• Chain anchor pins -- not worn, loose or bent.
• Fluid Leaks -- no damp spots or drips.
• Hoses -- held securely; not loose, crimped, worn or rubbing.
• Horn -- working and loud enough to be heard in working environment; other warning devices operational.
• Lights -- head lights and warning lights operational.

• Foot Brake -- pedal holds, unit stops smoothly.
• Parking Brake -- holds against slight acceleration.
• Deadman Seat Brake -- holds when operator rises from seat.
• Clutch and Gearshift -- shifts smoothly with no jumping or jerking.
• Dash Control Panel -- all lights and gauges are operational.
• Steering -- moves smoothly.
• Lift Mechanism -- operates smoothly (Check by raising forks to maximum height then lowering forks completely.)
• Tilt Mechanism -- moves smoothly, holds (Check by tilting mast all the way forward and backward.)
• Cylinders and Hoses -- not leaking after above checks.
• Listen for any unusual sounds or noises.

Report any problems identified in daily check to the supervisor immediately.