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Overview of Types and Hazards

What is welding?
Is there more than one type of welding process?
What, in general, are the hazards associated with welding?


What is welding?

Welding is a joining process in which metals, or sometimes plastics, are heated, melted and mixed to produce a joint with properties similar to those of the materials being joined.

  • Metals can also be cut or separated by a flame or an electric arc, or removed by "gouging" with an electric arc.
  • Brazing is the joining of metals with a filler metal having a melting point above 450°C (842°F), but below the melting point of base metals.
  • Soldering is the joining of metals using a filler metal with a melting point below 450°C (842°F). The joined metals can be different metals. The "filler"metals commonly used are lead-tin alloys.
  • The heat in welding may come from a flame, an electric arc, friction or pressure.
Is there more than one type of welding process?

There are over 70 different welding processes. The most common of which are:

  • Shielded Metal Arc Welding (SMAW), also known as Manual Metal Arc Welding, MMAW.
  • Gas Tungsten Arc Welding (GTAW) or Tungsten Inert Gas (TIG) Welding.
  • Flux Cored Arc Welding (FCAW).
  • Gas Metal Arc Welding (GMAW), also known as Metal Inert Gas (MIG) Welding or hard wire welding.
  • Plasma Arc Welding (PAW), Plasma Arc Cutting (PAC) and Gouging
  • Submerged Arc Welding (SAW)
  • Resistance Welding (RW) or spot welding.
  • Air Carbon Arc Cutting and Gouging
  • Oxyfuel Welding, Cutting and Heating (oxygen-acetylene [oxyacetylene] or oxygen-propane [oxy-propane] mixtures are the most common fuel mixtures used).
What, in general, are the hazards associated with welding?

Document last updated on March 16, 2001

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